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GAO-06-764 1 (2006-06-23)

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          ~ Acouta tyntgrity- Reliabilty


    Higlights
 Highlights of GAO-06-764, a report to
 congressional requesters.





 Why GAO Did This Study
 The CoaistGtuard hats been pur-sing
 a'epaemn veslfor its aginjg
 atnd deteri'ora;tIing patrIIol boats aIS
 part1 ol'fl h e Igated Deepwater
 Syse   (or. Depatr    cquisiion1.
 O rigina; lly* , all 49 of thec Coast
 Guard'.(Is 110-foot patr11ol boatls wvere
 to be, .onvrtedj,( intjo 123)-f'oot pat0rol
       boat as  brigingstrtegy unil aI
     replacemntvess l(,  140-f'oot
 Faist Re(sp~onse Cutter (FTZC) camie
 onl line beginningi inl 2018. The
 inlit ial conver-sions of, the  10-foot
 patr~lol boatIs poe nucsfl
 thlough, an1d this promipted theo
 Coatst Giuard to cance   lfuter.
 pat1rol boatl coniver-sionis and

 oftheli FRC) fr-om 2018 to 2007.
 Early~ de(signl e,'ffors cale  or. the(
 FRC' huI ,li ll, decks, and1( bu lllkea ds t o
 be ma1;de fr-oml -omplosite, mterllials

 prioblemns w~ith the( FRC's hutll shape
 andj~ we(ightj have\raise  qutl(ionjs
 abjoutj the( vjibiity ofthle FRC)(
 designl and( utse of comlposite
 mat:1erils.

 This reportexmie (1) thie
 fact0ors that \ went into I te decisionA
 t o use;( comp11osite mat;[Ierialds f'or. t
 FRCt( hutll, (2) the( type)(s of'
 comiposite lmaterils thathav beenl
 selected f'or the FRC( hutll, (3)) the
 e'Xtent1 of .ontngnc plan11S
 developed for. use if' thIe prot otype)(
 hull1 fa-ils to meetl Coast Guar-d
 perf1ormll;ance requir-eents, anid
 (4) thec statuts of, designl efforts f'or
 the FRC.


 The Coaislt Guad concurred with
the finding~s inl this r-eport.

www.gao.gov/cgi-biri/getrpt?GAO-06-764.

To view the full product. including the scope
and methodology. click on the link above.
For more information. contact Stephen
Caidwell at (202) 512-9610 or
caldwells @gao.gov.


COAST GUARD


Status of Deepwater Fast Response

Cutter Design Efforts







What GAO Found

The Deepwater system integrator, Integrated Coast Guard Systems, decided
to use composite materials for the FRC's hull because, according to
contractor analyses, use of such materials instead of steel generally offers
several advantages, including lower maintenance and life cycle costs, a
longer service life, and reduced weight. Other potential advantages,
according to the Office of Naval Research, include corrosion prevention and
decreased damage from impacts.

The current FRC design calls for the use of two types of composite
materials: (1) a solid laminate form to be used for the hull and (2) a
sandwich form which is to be used on decks and bulkheads. Composite
materials are not commonly used for vessels with comparable naval
operations and have not been used on any prior Coast Guard vessels.

The Coast Guard does not have a formal, documented contingency plan
should the FRC fail to meet performance requirements. However, Coast
Guard officials said it plans to pursue certain mitigation strategies, such as
repairing deteriorated hull structures and replacing obsolete or
unsupportable equipment and systems, to keep the current patrol boats
operating longer.

The Coast Guard suspended FRC design work in late February 2006 because
of design risks, such as excessive weight and horsepower requirements. To
address these and other risks, the Coast Guard is pursuing three strategies.
The first strategy involves the system integrator purchasing design plans for
and building an off-the-shelf patrol boat that could be adapted for Coast
Guard use as a way to increase patrol hours until the FRC design is finalized.
The first of these replacement patrol boats is to be operational in late 2009.
The second strategy is to revise the necessary capabilities of the FRC in
order to allow for modifications to the current FRC design. The third
strategy is to have a third party reassess the analyses used in the decision to
use composite materials for the FRC to determine if the use of composite
materials will, in fact, reduce total ownership costs.
One of the Current Patrol Boats to Be Replaced by a Fast Response Cutter


Source: Courtesy of the U.S. Coast Guard.


.United States Government Accountability Office

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