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November   15, 2023


U.S. Commercial Shipbuilding in a Global Context


Introduction
Congress has long-standing concern with the state of the
U.S. commercial (i.e., non-Navy) shipbuilding industry.
Now  that China has become the world's leading
shipbuilder, that concern has intensified. Cargo ships
typically transport 90% of the military equipment needed in
overseas wars. Although there are longtime federal
financing programs and import restrictions intended to
boost domestic commercial shipbuilding, the U.S. industry
remains globally uncompetitive. A 2021 Department of
Defense (DOD)  report states the following:

    While  China's  naval buildup has been  able to
    piggyback  on its rapidly expanding commercial
    shipbuilding  industry, U.S.   shipbuilding, by
    contrast, has become a key vulnerability in the U.S.
    defense industrial base....
Chinese-built ships are prevalent in the world fleet, and the
U.S. military relies on them. Three of the ten commercial
oil tankers selected to ship fuel for DOD as part of the
newly enacted Tanker Security Fleet are Chinese-built. As
for dry cargo supplies for DOD, 7 of the 12 most recently
built ships in the Maritime Security Fleet are Chinese-built.

Apprehension over a possible Chinese invasion of Taiwan,
the expanse of the Pacific Ocean, and recognition that
China and Russia are capable of contesting the U.S. sealift
capability have accentuated the national security
implications of the shrunken U.S. commercial shipbuilding
sector. The COVID-19  pandemic and the war in Ukraine
have also led some policymakers to focus on repatriating
manufacturing to secure U.S. supply chains and the U.S.
defense industrial base.

Global Context
As Table 1 shows, China is building hundreds of ships per
year, and the United States is building five or fewer.

Table  1. Year-End Orderbook   for Large Oceangoing
Ships
(# of ships under construction)

  Shipbuilder      2022         2021          2020

  China               1,794         1,708         1,216
  South Korea          734           626           441
  Japan                587           612           533
  Europe               319           288           284
  United States          5             3             4
Source: BRS Shipbrokers, Annual Review, https://brsshipbrokers.com/
publications.


In terms of gross tons, which is a measure of a ship's
volume, China, Korea, and Japan build over 90% of the
world's tonnage; the United States builds about 0.2%.

The mantle of the world's leading shipbuilder passed from
the United Kingdom  to Japan in the 1950s, from Japan to
South Korea around 2000, and from South Korea to China
in 2010. In 1999, in gross tons, China accounted for 5% of
cargo ships built that year; Japan and Korea accounted for
42%  and 34%, respectively; and the United States
accounted for 0.25%. In 2006, China's 1 h National 5-Year
Economic  Plan (2006-2010) was the first of its economic
plans to specifically mention shipbuilding with a plan to
become  a world leader. In 2007, China built about 18% of
world tonnage, but it received about 30% (in tonnage) of
new  ship orders that year, second to Korea.

U.S.   Shipyards
The minuscule U.S. market share in shipbuilding long pre-
dates China's ascent. The United States was a peacetime
world leader in shipbuilding when ships were made of
wood  in the early 1800s. During World Wars I and II, the
United States built thousands of cargo ships. These were
sold to merchant carriers after the wars, including foreign
buyers, but were soon replaced by more efficient ships built
in foreign yards. In the 1970s, U.S. shipyards were building
about 5% of the world's tonnage, equating to 15-25 new
ships per year. In the 1980s, this fell to around five ships
per year, which is the current rate of U.S. shipbuilding.

As Table 2 indicates, a shipyard in Philadelphia and one in
San Diego have built the majority of domestically built
commercial cargo ships in recent years.

Table  2.U.S. Shipyards Constructing  Large
Commercial   Cargo  Ships, 2010-2023

     Shipyard           Location         Ships built

  Philly Shipyard      Philadelphia, PA      16 tankers
                                        2 container ships
 General Dynamics      San Diego, CA         12 tankers
 NASSCO                                 4 container ships

 VT  Halter Marine*    Pascagoula, MS   2 container ships
                                         I roll-on/roll-off
  Keppel AmFELS       Brownsville, TX   2 container ships
  BAE Systems            Mobile, AL**    I tanker (2012)
  Fincantieri Bay    Sturgeon Bay, WI  I dry bulk laker
  Shipbuilding
Source: U.S. Maritime Administration, Jones Act fleet listing.
Notes: *acquired by Bollinger Shipyards in 2022; **closed in 2018.

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