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GAO-24-105858 1 (2023-11-16)

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Why   This Matters


Key  Takeaways


What  is the Kansas   City
site's role in the
nuclear  security
enterprise?


Nonnuclear  parts and components make  up over 80 percent of the items in a
nuclear weapon. The  Kansas City National Security Campus (Kansas City site) in
Missouri-managed and operated by a   contractor-procures  or produces most of
these parts under the oversight of the National Nuclear Security Administration
(NNSA),  a separately organized agency within the Department of Energy (DOE).
In 2019, we reported on management  challenges in meeting the forecasted
workload at the Kansas City site for known future production requirements.1
These  management   challenges included ensuring that the site had (1) sufficient
production and administrative office space, (2) a sufficient workforce, (3) up-to-
date production equipment, and (4) capable and reliable external suppliers. We
also reported on the actions and strategies identified by NNSA officials and
contractor representatives at the time to mitigate the effects of each of these
management   challenges.
A Senate committee  report accompanying a bill for the National Defense
Authorization Act for Fiscal Year 2022 includes a provision for us to reevaluate
the progress of the NNSA and the Kansas City site toward addressing identified
risks in production and office space, employee hiring, equipment, external
suppliers, and quality assurance practices.2 This report presents information on
each of these issues.


   The Kansas  City site's current workload demands exceed the site's nominal
    capacity and may continue to increase over the next two decades, based on
    NNSA's  current program requirements and projections.
   The Kansas  City site has taken actions to address the need for additional
    production and office space created by its workload demands as well as to
    address challenges related to its workforce, equipment, external suppliers,
    and quality assurance practices, resulting in some efficiency gains at the site.
   The Kansas  City site may still face challenges in meeting projected workload
    demands  in the following areas: obtaining a sufficient amount of production
    and office space, ensuring a sufficient contractor workforce, and maintaining
    a sufficient number of external suppliers.

The Kansas  City site is NNSA's primary site for procuring and producing
nonnuclear parts and components  for nuclear weapons and performing quality
assurance  checks on these parts. Such parts range from simple items-such as
fasteners, polymers, plastics, foams, and other engineered materials-to more
complex  components  such as machined  parts, electronic microcircuits, radars,


Page 1                                                                GAO-24-105858 National Nuclear Security Administration


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GAO-24-105858 National Nuclear Security Administration

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