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GAO-21-105317 1 (2021-09-14)

handle is hein.gao/gaomdz0001 and id is 1 raw text is: Science, Technology Assessment,
and Analytics
SCIENCE & TECH SPOTLIGHT:
ADVANCED PLASTIC
RECYCLING

What is it? Plastics are found in many everyday items-including food
packaging, water bottles, bags, and appliances. They are largely made
from fossil fuel-based chemicals combined with various additives-such
as stabilizers or flame retardants-to achieve a desired result (e.g.,
strength, rigidity, color, heat resistance).
The majority of plastic waste in the U.S. ends up in landfills, with a
relatively small portion incinerated and an even smaller portion recycled.
The accumulating plastic waste in landfills generally does not biodegrade
or break down.

15.8% (5.62 million tons)
Incineration
8.7% (3.09 million tons)
Recycling
Source: GAO analysis of 2018 U.S. Environmental Protection Agency (EPA)
data. I GAO-21-105317
Fir. Mth ds ofjIplsi wat i a in th U.S.
Plastic recycling technologies reprocess or remanufacture plastic
waste for reuse. Currently, the dominant technology for plastic recycling
is mechanical recycling, which uses physical processes-such as
sorting, grinding, washing, separating, drying, and re-granulating-to
recover plastics that can be substituted for virgin, or new, plastics.
However, mechanical recycling technology is expensive, labor intensive,
and generally results in lower quality plastics than virgin plastics.
Consequently, industry is considering advanced recycling technologies-
namely, chemical recycling-as an alternative or complement to
mechanical recycling. Chemical recycling technologies use heat, chemical
reactions, or both, to recycle used plastic into virgin-equivalent plastic,
fuel, or other chemicals.
In addition, recent advances in sorting technology-one of the physical
processes common to both chemical and mechanical recycling
technologies-may also increase the efficiency of chemical recycling
and lead to increased plastic recycling. For example, artificial intelligence
technologies have the potential to increase automated sorting efficiency.
Similarly, another advanced technology efficiently sorts materials by
identifying their molecular vibrations.

How does it work? Chemical recycling can promote a closed-loop
system, known as a circular economy, wherein plastics are reused
rather than discarded in landfills or incinerated. There are three general
categories of chemical recycling technologies: conversion, decomposition,
and purification.

Fossil fuels  Raw materials  Product
(virgin plastics) manufacturing

Consumers

Plastic waste
Virgin-equivalent      Chemical
plastics           recycling
Source: GAO illustration based on review of literature. IGAO-21-105317

Conversion focuses on converting polymers-long-chain hydrocarbon
molecules built from smaller repeating units called monomers-in mixed
or sorted plastics into smaller molecules. This can occur through a variety
of techniques, including pyrolysis and gasification.
* Pyrolysis, sometimes called plastics to fuel, turns plastic waste into
a synthetic crude oil that can be refined into diesel fuel, gasoline,
heating oil, or waxes. This process involves heating the plastic
waste to high temperatures (300-900*C) in the absence of oxygen.
Different forms of pyrolysis use different temperatures, pressures,
and processing times.
a Gasification also heats plastic waste to high temperatures (500-
1300*C) in a low-oxygen environment to convert plastic waste to
synthesis gas, or syngas. Syngas-a fuel mixture containing mainly
hydrogen and carbon monoxide-can be combusted for electric
power generation or converted into other fuels or chemicals, such as
ethanol and methanol.
Decomposition breaks down polymers in sorted plastics into monomers
to produce new plastics. This decomposition can be done with heat or
chemicals. Chemical decomposition uses solvents to break the polymers
into monomers. Some decomposition technologies use enzymes to break
down polymers at temperatures as low as room temperature, resulting in
less energy consumption.

GAO-21-105317 Advanced Plastic Recycling

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