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GAO-02-889R 1 (2002-07-03)

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       Accountability * Integrity * Reliability
United States General Accounting Office
Washington, DC 20548


         July 3, 2002

         Congressional Requesters

         Subject: NNSA: Nuclear Weapon Reports Need to Be More Detailed and
                   Comprehensive

         The National Nuclear Security Administration (NNSA), a separately organized agency
         within the Department of Energy (DOE), spends more than $5.5 billion a year to
         maintain the safety and reliability of the nation's nuclear weapon stockpile through
         an effort known as the Stockpile Stewardship Program. Because the United States is
         no longer designing and building new nuclear weapons, extending the life of each of
         the nine weapon types in the current stockpile is a key component of this program.
         To accomplish this task, NNSA will have to (1) determine which components will
         need refurbishing to extend each weapon's life; (2) design and produce the necessary
         refurbished components; (3) install the components in the weapons; and (4) certify
         that the changes do not adversely affect the safety and reliability of the stockpile.
         Life extension efforts for each weapon type can cost hundreds of millions of dollars
         and take many years to complete.


         Life extensions are carried out by three laboratories that perform research and
         development (R&D), design, and certification tasks and four production plants that
         disassemble weapons to be refurbished, manufacture and install the weapon
         components to be replaced, and reassemble the weapons. NNSA manages life
         extension efforts using a multipart nuclear weapon refurbishment process, referred
         to as the 6.X Process, that separates the life extension process into phases. The first
         three phases-6.1 Concept Assessment; 6.2 Feasibility Study and Option Down-
         Select; and 6.2A Design Definition and Cost Study-are primarily R&D activities and
         studies that determine what changes are needed to ensure that a weapon system
         remains a safe and reliable part of the nation's nuclear stockpile. The next three


GAO-02-889R NNSA Nuclear Weapon Reports


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